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5.3 Reading Costs and Costing Methods

A cost is the monetary value of all economic resources used in production of a good or service. The classification and analysis of costs is a valuable aid to running a business organisation. Cost information can be used for financial control, planning, pricing, and decision-making.

Classification of costs There are several ways of classifying costs, each method looking at costs from a different angle. Four such methods analyse costs by function, by type, by behaviour and by time.

Function This method groups costs according to the functional department which incurs them, such as production, sales, distribution and administration. Each of these departments would have one or several cost centres (i.e. locations or functions which are readily identifiable and against which costs can be charged). The cost unit is the actual product or service being produced, e.g. in car manufacture the vehicle would be the cost unit whereas for a car-hire firm it may be the rental-mile.

Type Costs can be classed into two types, direct and indirect:

Direct costs are also known as prime costs and when added to overhead costs they form the total cost as illustrated in Table 1.

Direct Materials

PRODUCTION COSTS Direct Labour PRIME COSTS

Direct Expenses

Production Overheads

TOTAL

COSTS

Selling Overheads

Administrative Overheads OVERHEAD

Distribution Overheads COSTS

Table 1 Types of costs

Behaviour Over a given range of production or time some costs tend to be unaffected by the level of output, e.g. factory rent. This type of cost is known as fixed cost. It is important to realise that they are ‘fixed’ or unchanging only over a range of output and a given time-span.

Other costs do change with variations in output and are known as variable costs, e.g. raw materials used in each product. A third category could be added called semi-variable costs, which comprise of a fixed element and a variable element. This may apply to items such as power, telephone, water, etc. where there is a fixed charge for rental and minimum usage with an added usage charge thereafter.

Time The ‘short run’ period is that amount of time during which some of the factors of production cannot be changed, e.g. the size of factory or the supply of skilled, experienced workers. Therefore in the short run some of the costs remain fixed. The ‘long run’ is defined as the period when all factor inputs can be changed hence all costs are variable. The time span of short run and long run will differ widely between companies and industries.

The different ways of classifying costs enable management to apply different approaches to problem solving. This is illustrated by the following costing methods.

Costing methods Direct costs are easily identified and present little difficulty. Indirect costs, however, relate to the running of the business as a whole in order to facilitate the production process. These overhead costs need to be allocated to the products in order to establish a ‘full cost’ per item so that a selling price can be set which not only covers cost but also ensures a satisfactory profit. To do this each unit of production must be allocated a share of the overheads, so that the total overheads are ‘absorbed’ by the output of the firm. This is known as absorption costing.

Marginal costing This costing method adopts the view that in the short run fixed costs cannot alter and have to be borne anyway, whatever the level of production or sales in that period. The variable costs are termed the marginal costs. The difference between the marginal costs and the selling price is the contribution towards the fixed costs. No attempt is made to apportion fixed costs with this method. The total contribution is set against fixed costs. If the contribution is greater than the fixed costs a profit is realised; if not then a loss is made.

Break-even analysis Break-even analysis (or cost-volume-profit analysis) makes use of the division of costs into Fixed and Variable in order to determine the minimum output where all costs are just covered by revenue, i.e. the break-even point where Total Revenue equals Total Costs. This provides a minimum output which the firm must achieve in order to avoid a loss and to start making a profit. The break-even point can be found either by calculation or by graph form.

Fig. 2 Break-even analysis

This analysis enables managers to determine an important minimum target. It shows the rate at which profits increase with sales. Levels of profit/loss at any level of output can be read from the graph. However, there are some disadvantages of break-even analysis. It is useful only in the short-run situation and the linearity may be an over-simplification.